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The industrial manufacturing of sewn products has always been one of the critical processes of the textile chain concerning quality assurance. Assuring the appropriate set-up and operation of all the machines, and thus the final seam quality, is a very complex task. HSW Sewing Machine Repair Service Center in ChennaiTraditionally, this task is accomplished by empirical methods, with machine setting and quality control relying on the skills of operators and technicians. In this work, an approach to a more knowledge-based and integrated process planning and control is presented. A system was developed to measure and analyze the most important mechanical effects occurring during high-speed sewing. A general overview over this development is given in this paper.
Secondary detection shows the sensing principle to detect and warn the bobbin rotation state while reducing the defect caused by the bobbin not rotating when the bobbin is tangled or defective in Fig.6. To check the bobbin rotation status, the Omron NPN type photo sensor (E3Z-LL61) checks the rotation of the bobbin with four pairs of black and white stickers at 45 degrees on the bobbin.Juki Sewing Machine Repair Service Center in Chennai
In order to make smart factory of sewing factory, it is necessary to prevent worker’s mistakes and to record and confirm the current work. Figure 7 shows the position where the residual under-thread detection device and the stitch automatic control device are to be attached in the sewing machine being used in the sewing factory. In order to automatically adjust the stitches, the information about the fabric currently being worked on is entered in advance, so that the number of stitches can be automatically adjusted.
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