Description The Usha 8801E (Single Needle Lockstitch Medium Duty Direct Drive Machine) is a hot favourite among users of high speed industrial machines. The 550 watts motor powers the machine enabling it to stitch at speeds as high as 5500 spm (stitches per minute) while also making it durable. While its Up/down needle position feature facilitates corner stitching, pocket attaching, as well as collar stitching, the soft start speed feature avoids thread breakage while starting the stitching
The design proposed in the paper has two major subparts. The first part involves controlling the station light by knowing the presence of workers on the machine which shown their working status and performance. The second part involves sending data towards manager room and then extracting the data into the excel format. For achieving this target, various different sensing mechanisms have been tried, but most of them are not working efficiently and properly, which include Passive infrared (PIR) sensor, R.F. sensor, ultrasonic sensor etc. When other conventional sensors were failed to deliver the results then current sensing mechanism is designed which works on the sewing machine’s working status through using flux of the machine. On the other hand, monitoring and sending data towards the manager room is the real challenge because there were four hundred machines need to synchronize in addition the data need to send wirelessly. For synchronizing the machine there is thirty-one masters is made, each master connected to thirty slaves and each master link to single master, which communicate all the data towards the manager. Although the data can be transmitted through various ways such as ZigBee device, wireless super regeneration transmission module, etc., but super regenerative wireless transmission module is opted for transmission of data. USHA 8801 Industrial Sewing Machine
Solemnly aim of this paper is to present the model design for sewing machine which ultimately helps in energy saving by turning off the redundant tube lights. As per our subject industry, master textile, there are four hundred sewing machines present there and hundreds of stations control through single breaker. Controlling the station light can save tremendous amount of energy because most of the stations used are in idle condition and station lights are turned ON with no reason.
Unlike master textile, there is various energy saving opportunities that exist in every textile plant in a various way. The main purport is to save the overall unit cost for better profit margins. Overall electricity consumption and electricity expenditure is one of the main considerations during costing. We can’t share exact design for the industrial patient issue of industry. Manual switching control system installed for the sewing machine but the intermittency is that it’s depend upon the worker, moreover, it’s lagging the monitoring system.
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